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PD testing of MV, HV and EHV cables and their accessories starts with the quality control of new fabricated systems at the factory, it continues while commissioning to check the assembly of all components and it can be complementary part of a cable monitoring installation.

Cable Testing, Commissioning and Monitoring

Polyethylene is a ‘non-forgiving’ insulation system. Thus, close attention must be paid to partial discharge activity during factory testing, commissioning, and online service. On-site measurement techniques have to cover the needs of an aging polymeric cable distribution net as well as an increasing application of polyethylene extra high voltage cables.

High Voltage (HV/EHV) Cables

Cables are generally factory-tested. The accessories of high voltage (HV) and extra high voltage (EHV) cables are usually also pre-tested. However, mechanical forces during the laying, hidden imperfections, and flaws caused by improper handling, for instance, require partial discharge commissioning tests. Ideally, the cable accessories of such transmission-class cables are equipped with embedded sensors. Power Diagnostix introduced this cost-effective principle in 1994 and numerous cable manufacturers have implemented it since then. The ICMsystem, especially if enhanced with the FOsystem for optical isolation, offers powerful tools for the analysis of the cable insulation system. Additionally, different preamplifiers and embedded or external spectrum analyzers complete the instrumentation.

EHVC joint

Medium Voltage Cables

As with HV and EHV cables, the ICMcompact is used for shop-floor production testing on medium voltage cables. During the past decade numerous cable manufacturers have changed to this instrument during the modernization of their test room. A large population of service-aged medium voltage or distribution-class cables has reached their projected service live, as polymeric cables were increasingly introduced since the 1970ies. The ICMcompact is available in a ready-to use package for field testing and partial discharge location with any external high voltage source. Especially the combination with very low frequency (VLF) sources and the combination with variable frequency resonant test sets provide light weight and cost-effective solutions to keep the distribution grid reliable.The package includes a combination of T-filter and coupling unit to de-noise the HV source.

Cable Testing

PD Monitoring

Generally, partial discharge monitoring can take care of any high voltage insulation system to detect incipient breakdown and on-going degradation. The defect mechanisms for cable accessories and for the cable itself differ due to different material properties, for example. When monitoring EHV cables systems, a comparable long prewarning time applies to EPR and EPDM accessories, while the cable insulation of a 400 kV XLPE cable, for instance, has a much shorter prewarning time. Further, an installed monitoring system can be used of course also for the commissioning testing of the cable system. Besides using fiber optic TCP/IP interconnection, accessing the instruments via WLAN offers an effortless installation.

Cable Monitoring Installation